500kW Modular AI Data Centre
500kW All-in-One Modular AIDC
The Gerchamp 500 kW All-in-One Modular AI Data Centre integrates battery cabinets, UPS cabinets, the secondary-side heat load, CDU, and a primary-side dry cooler within a 12-metre container. The system combines power supply and liquid cooling in a single containerised solution.
It can be deployed close to renewable energy generation sites or at locations with idle or underutilised power resources. By utilising locally available power and turning it into usable AI computing capacity, the solution enables rapid deployment of large-capacity, high-density mobile data centres for supercomputing clusters.
Advantages
| Technical Parameter | Value / Details |
|---|---|
| Prefabricated integration for rapid deployment | BIM-based digital engineering and factory prefabrication integrate server racks, power distribution, cable management, fire protection, and liquid cooling pipework into a factory-tested system, reducing on-site installation and system integration for faster deployment. |
| Modular scalability and flexible redeployment | Standardised containerised modules support phased deployment and on-demand expansion, while enabling relocation and redeployment as project needs evolve. |
| Reliable power architecture | The power module integrates Gerchamp-developed UPS, NiZn BBU and BMS, with an ATS included as standard. The system supports grid-connected, off-grid and backup operation for reliable power delivery to IT loads. |
| Unified monitoring and intelligent operations | The Gerchamp-developed DCIM platform provides unified monitoring of power, liquid cooling, environmental, and security systems. It supports real-time alerts, PUE analysis, asset lifecycle management, and capacity planning for centralised visibility and management. |
Technical Parameters
Product Specifications
Complete technical data for the Gerchamp 500kW All-in-One Modular AI Data Centre.
| Parameter | Result |
|---|---|
| GENERAL | |
| Weight | 13,737 / 17,993 kg (excl. / incl. coolant and servers) |
| Dimensions | 12,192 × 2,438 × 2,896~3,496 mm |
| Noise Level (dBA) | 54–70 dBA at 10 m (indoor/outdoor) |
| COOLING SYSTEM | |
| Circulation Pump | High-Efficiency Coolant Circulation Pump, N+1 |
| Heat Rejection Equipment | Dry cooler |
| Total Heat Rejection Capacity | Up to 465,260 kcal/h |
| Rated Server Operating Temperature | 45–65 °C @ DB = 37 °C |
| Primary-Side Coolant | Ethylene Glycol/Water Mixture (mixing ratio adjusted based on deployment location; approx. 345 L) |
| THERMAL PERFORMANCE | |
| Rated Design Condition | 541kW |
| High-Ambient Design Condition | 500kW |
| ELECTRICAL SPECIFICATIONS | |
| Input Power | 3-Phase, 380–480 V, 60 Hz |
| Maximum IT Load | 500 kW |
| UPS Backup Runtime | 15 min at Full Load |
| Auxiliary Power Consumption | 29.5 kW (PUE = 1.06 at full load) |
| CONTROLS AND MONITORING | |
| PLC | Siemens S70 Series |
| Touchscreen HMI | 10“ MCGS (Wi-Fi or 4G available) |
| Communication | Modbus RTU (RS485) and TCP/IP |
| AIR CONDITIONING SYSTEM | |
| IT Compartment Air Conditioning | Optional: 2 × 35 kW Units, N+1 Redundancy |
| Power Compartment Air Conditioning | 12 kW Unit |
| FIRE PROTECTION | |
| Fire Detection Coverage | Inside IT Racks, Aisles, and Power Compartment |
| Fire Detection System | Early Warning Detection, Supplemental In-Compartment Detection, and Fire Alarm Control Panel |
| Fire Suppression System | HFC-227ea Clean Agent Fire Suppression |
| Fire Alarm Interlock Logic | IT Equipment Power-Off + Automatic Shutdown of CDU / Cooling Pumps |
| Fire Control and Remote Signalling (Integration with Power and Environmental Monitoring System) | Signals to Site Monitoring System: Alarm, Trouble, Supervisory |
- Modular & Prefabricated Data Center | 500kW to 3.5MW for Fast Deployment
- Gerchamp-iChamp 500 kW All-in-One Modular Containerized AIDC Leaflet 1.pdf
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